From plain MDF to old rusty metal.

Our recent project was to make some old rusty metal cogs as a decorative prop for a client, We machined the sheets on our cnc router and then glued all the pieces up to produce the larger thicker heavy-duty cog you see.

Then we applied a textured coat and finished with a series or different painting techniques to produce this very believable rusty gear which was then ready for display.

Rusty Cog after texture and final paint coats.

After the first paint coat after texturing.